Quick Install LED Systems for Industrial Applications

Installing light fixtures at an industrial worksite can present a set of unique challenges that can add substantial delays and costs to an existing budget. Cooperation with a manufacturer that offers additional kitting services can mitigate these risks and help with the delivery of a successful project.

This article will address the specific use of pre-assembled or so-called kitted luminaire packages that can improve outcomes while reducing cost and time delays as a major obstacle for new projects as well as retrofits.

The speed and accuracy of implementing a lighting design at the construction stage can be a challenge at the best of times and get impacted by unforeseen circumstances that present themselves during the installation process. Reducing the complexity of the installation process for industrial-grade LED light fixtures is at the core of the Nemalux line of pre-assembled luminaire solutions that provide lights for walkways, catwalks, platforms, modular units, conveyor belts, quick disconnect low / high-bays, pre-wired wall packs, and perimeter lights. Assemblies are available in a ready-to-install stage crated and shipped to the site with detailed instructions and applicable documentation.

BL Handrail Bracket

Projects requiring a localized light source next to walkways with a built-in junction box and ability to handle thru-wiring so that multiple units can be daisy-chained on a single electrical circuit can use the 18” long BL lights with optional outputs of 2,000 to 4,000 lumen. A wide range of bracket options are available from Nemalux to simplify and expedite the installation process.

GS Handrail Bracket

& GS Shield

Illuminating walkways from a handrail mounted light fixture requires a low profile and impact resistant solution. Installing the 24 Volt DC or 120 Volt AC version of the GS luminaire on handrails delivers 5fc on floor surfaces, eliminates the need for poles and reduces installation costs.  Marine applications in sensitive environments can reduce and, in some cases, eliminate the potential for light pollution.

MR6 Swivel Pole Assembly

MR6 ARTSU Assembly

The high-pressure die-cast aluminum housing with marine grade alloy as well as polycarbonate lenses creates an enclosure that can withstand impact and constant vibration. Mounting brackets designed to carry substantially heavier LED lights prevent stress fractures and breaks. Stainless steel fasteners are secured in place with thread locker to prevent loosening while allowing access for future upgrades.

LEDs and power supplies are rated for over 60,000 hours of operation prior to experiencing a 20% reduction in light output and can withstand ambient temperatures of – 40°C to + 55°C.

Optional 3,000K LEDs with a high color rendering index as well as full cut-off perimeter rings offer a fully Dark Skye compliant system when used in combination with our non-adjustable brackets.

MR pole mounts allow the installation of our lights with a 0° tilt while internal Type 1 secondary optics enable pole spacing of up to 12m when targeting 40-50lux on walkways. In addition, the textured/frosted protective lens of the MR substantially improves visual comfort for operators while eliminating the need to tilt the light engines.

In summary, reducing power consumption, reducing the overall number of lights and maintenance costs does not need to come at the cost of visual comfort and operator satisfaction. A cost-effective solution from Nemalux can address most challenges connected to older HID technology and less refined LED options on the market.

Expected light levels can quickly be calculated with lighting design software such as Dialux Evo or AGI32 and can support the implementation process and overall customer satisfaction.

For a comprehensive illumination strategy addressing your specific project needs, feel free to engage one of our lighting professionals at Nemalux. We are always happy to help and only a quick call away.

Products of Interest for Quick Install LED Solutions

GS (AC or DC)

Nemalux GS luminaires are rugged, low profile, and lightweight. Designed for a variety of outdoor, indoor, and equipment mounted applications with a projected lifespan exceeding 60,500hrs. The GS integrates a light engine designed for 120 Volt AC direct input that eliminates the need for external power supplies. Along with unique case elements, the GS offers exceptional performance in an aesthetically designed package.

MR

The MR is a unique multi-functional, feature rich light fixture based on our rigorous design, prototyping, testing and refinement process. Using industry leading manufacturing practices, our engineers and industrial designers were able to produce a fixture that not only exceeds the expectations of an HID replacement, but establishes a new benchmark in versatility for industrial LED lighting.

BL

The Nemalux BL LED fixture is a durable and robust linear luminaire designed to replace vapor tight fluorescent lights in industrial, marine, commercial, and temporary shelter applications. The BL is available in 20W and 40W outputs and can be surface-mounted, suspended, or mounted with an optional angle adjustable mount.

Click above to see our wide range of industrial LED lighting solutions and case studies.

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    Nemalux Industrial | Staff
    Sam Pogosian
    CEO, Nemalux Inc.
    Nemalux Industrial