Custom Projects / OEM

The Contract Manufacturing division of Nemalux Industrial, provides exceptional Original Equipment Manufacturing and Customization services for a wide range of applications. Find out more about how we can work with you to create a custom lighting solution that perfectly fits your needs.

Our team showcases a level of expertise from focused backgrounds in electronics, physics and mechanics, providing durable, turnkey solutions for clients that need customized solutions or wish to re-brand / white label their name on our fixtures.

Manufacturing Facility

Utilizing our manufacturing facility in conjunction with a network of expert electronics fabricators, we can design and fabricate custom luminaries for your specific application. Our experience in LED projects includes hazardous location lighting for the petrochemical industry, lighting controls for advanced warning systems, wavelength specific lighting for scientific projects as well as aerospace applications.

Beyond offering design, engineering, procurement, construction and management services, Nemalux has the expertise to facilitate project management with short and long term considerations for client and investor returns.

Value of Custom LED Solutions:

  • Custom lighting fixtures can be made to the exact metal alloy, shape and dimensions required.
  • Wavelength specific LEDs can be incorporated into the final product.
  • Lens design and photonics engineering can control the light beam.
  • Specify specific colour temperature.
  • Retain legacy fixtures and update them with new technology LEDs.
  • Improve energy efficiency.
  • Integrate colour changing into designs.
  • Turnkey solutions including prototyping, system development, and pre-production.

Why Work with Nemalux?

  • Products designed and manufactured in our own North American facility
  • Concept to completion service, from initial design to full-scale production
  • Detailed renderings of products and light studies to assure requirements are met prior to manufacturing
  • Robust fixtures for hazardous and general locations
  • Expertise in electronics, physics, mechanics, industrial and optic design
  • Meticulous approvals and testing

Example Projects

Our experience in custom LED projects spans a variety of industrial sectors including hazardous location lighting for the petrochemical industry, lighting controls for advanced warning systems, wavelength-specific lighting for horticulture, health, scientific projects as well as aerospace applications. Beyond offering design, engineering, procurement, construction, and management services, Nemalux has the expertise to facilitate project management with short and long-term considerations for client and investor returns.

Remote Compressor Color Changing Warning Light

In 2009 in cooperation with an Oil & Gas group, Nemalux designed fixtures for installation in a remote compressor site.  The installation consists of several white LED floodlights (XCANLED-DC) and colour-changing LED floodlights that serve as an early H2S warning system.

Nemalux provided a sophisticated custom control panel that receives information from the H2S sensors, interprets the readings, and translates the different parts per million levels into pre-programmed light signals.  Colour changing floodlights (XCANLED) were installed inside and outside of the facility to provide an advanced warning system for the site operator.  The exterior lights were outfitted with a frosted shroud (as can be seen in the following images) to be highly visible to the operator before entering the danger zone.

For more information on this custom project, click here.

Transit Bus – Driver controlled Traffic Signal Delay

The City of Calgary required a new control system for their drivers to give them extra time to go through a traffic light. By pressing a switch ahead of the traffic signal, the transit bus emits a signal which is received by the Opticom traffic light system mounted at the traffic post. The signal activates the transit priority system to provide the bus with additional time (green light) to proceed through the intersection safely. When the transit priority system is activated, the blue light indicator is turned ON to inform the bus driver that the request has been received and additional time will be provided to proceed through the intersection.

The City required a bus light indicator that could be implemented easily in the field with minimal time and labor investment. Previously the indicator lights were made on-site and modifications to signal cabinets were required to make them work. This method required 6 man-hours plus the cost of materials which was not effective. Nemalux was the only manufacturer who could fulfill the City Transit Authority’s requirement.

For more information, click here.

NASA Custom Wind Tunnel Lighting

One of the more challenging applications for lighting systems is the illumination of confined spaces. Such a challenge was presented to the Nemalux team by members of the NASA Ames Research Center. Built in 1956, the Unitary Plan Wind Tunnel at NASA Ames Research Center in Moffett Field, California is an impressive example of engineering and design. As part of the continuous improvement program, the facility has been testing a variety of LED systems to increase existing light levels, decrease maintenance cost and improve visibility for a wide range of cameras and sensors.

After a meticulous evaluation process, the XCANLED and GSLED fixtures have been selected for the project. Currently, the Wind Tunnel Division is using the XCANLED floodlights to provide general illumination inside the tunnel and linear low profile GSLED lights are replacing fluorescent fixtures inside the confined space surrounding the tunnel. In contrast with most options that have been evaluated, the Nemalux flood lights are able to maintain optimal case temperature when exposed to the low-pressure environment of the Wind Tunnel during normal operation. Special considerations were given to the lens selection for the linear lights. While preventing excessive glare, the GSLED linear lights deliver exceptionally high-quality light, allowing operators close proximity without experiencing glare discomfort. The low voltage operation of both fixtures provides additional safety to the NASA personnel and removes the dangers associated with high voltage lines in confined spaces. For more info, visit here.

Germicidal Disinfection

Nemalux has been exploring the use of UV band LEDs for germicidal disinfection. Interest has grown since the covid-19 crisis. Visit our Germicidal disinfection page here.

Research on the efficacy of UVC on the covid-19 virus has illuminated a path forward for UV LED-based disinfection. Visit our Germicidal disinfection update page – UVC efficacy against Covid-19

Click above to see our full range of industrial LED lighting solutions and services.

Contact us with your lighting requirements and our team will work closely with you to design the perfect custom or OEM lighting solution.

Fill out our Request For Information form if you need more details on this service.

ODM/OEM Brochure

 

 

Products of Interest for Lighting Upgrade Solutions

Nemalux MR series industrial LED luminaire, HID replacement, certified for hazardous location (class I division 2 / c1d2), marine (UL 1598), Dark Sky and DLC area lighting c/w slip fitter yoke mount
Nemalux XR Series industrial LED luminaire for area lighting - hazardous location (class I division 2, c1d2 ), marine, Dark Sky and DLC approved c/w slip fitter yoke mount
Nemalux AR Series industrial, high lumens, high bay LED luminaire for area lighting - hazardous location class I division 2 (c1d2), marine (UL 1598), Foodsafe (NSF), Dark Sky (IDA) and DLC approved c/w slip fitter yoke mount (AR-SFY)
Nemalux GS Series Low Profile Linear LED Luminaire ideal for control panel lighting with low voltage DC as well as AC , class I div 2 (c1d2) c/w adjustable mounting bracket
Yoke mount Nemalux BL series linear industrial LED luminaire, marine and hazardous location class I div 2 (c1d2) approved and replacement for vapour tight fluorescent light
Nemalux LS Series Light Stringer modular industrial LED luminaire for temporary lighting and portable applications with IP66, marine and hazardous location (class I div 2, c1d2) certifications
Nemalux EXC series of low profile explosion proof industrial LED luminaire, IP66 and hazardous location class I div 1 and 2 (c1d1,c1d2) approved
Melissa - Regional Sales Manager
Melissa Burton
Regional Sales Manager

Nemalux Calgary Office Headquarters

1018 72nd Avenue NE, Calgary AB, Canada

+1 (877) 636-2589

sales@nemalux.com

Outcome of the Solution

(Why Choose Nemalux?)

  • Improved Site Safety
  • Better Visibility in all weather conditions
  • Reduced Maintenance with Superior Product Reliability
  • Dark Sky Compliance and reduced light trespass
  • Lower Cost; Faster Delivery; Greater Support

Your Trusted Industrial & Hazardous Location Lighting Experts

Nemalux Industrial